Cycloidal pinwheel reducer is usually a up-dated of latest type transmissing machine made with K-H-V less teeth engagement and the cycloidal pin steering wheel clenching device, which are widely used in drive and reducing of textile and dying, foodstuff, mining and metallurgy, Essential oil and chemical cranes, task machinery etc, Industry and conveyors. various fields.
1. Gear is made of high strength low carbon alloy metal by carburizing and quenching. The hardness of tooth area can reach HRC58-62. CNC grinding technology is followed for all gears, with substantial precision and good contact performance
2. high transmission efficiency: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light weight, long service life and high bearing capability;
5. convenient to disassemble, assemble and check.
Operation specifications and precautions
1.High modularization design: many equip with various electric motor or other power type conveniently.Same machine type may equip with numerous power motor. It really is easy to know the combination and
junction between every machine type.
2.Transmission ratio: okay division, wide scope. The combined machine type may form large transmitting ratio, i.e. end result very low rotary speed.
3.Form of installation: the position to be installed is not limited.
4.High strength, compact: the box body is constructed of large strength cast iron. Gear and equipment shaft adapts the gas carbonization, quenching and excellent grinding process, which means bearing potential of unitvolume is huge.
5.Long life: Under the condition of appropriate type chosen (including choosing ideal operation parameters)normal procedure and maintenance, the life of main elements of speed reducer (except sporting parts) shouldn’t be less than 20000 hours. The putting on parts include lubricating bearing, oil seal and oil.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,which means noise of speed reducer is low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High speed ratio and efficiency
Single stage transmission can reach to 1 1:87 of speed-straight down ratio and the efficiency is usually a lot more than 90%. If use multi-speed get the speed-down ratio can be bigger.
Being adapted epicyclic transmission theory, the input and outcome shaft are at same axis middle, it is compact.
3. Smooth and steady run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the device part is stable, the vibration and noise is limited anyway content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be acquired.The structure is easy, but it can know high reduction ratio machine.
2. Small gear clearance
The Travel, which meshes with ordinary gears and has minimal backlash, is essential to the controller business.
3. High precision
Multiple teeth are engaged at the same time, and there are two gears engaged with 180 degree symmetry. Subsequently, the impact of tooth pitch error and cumulative tooth pitch error on the rotation accuracy is relatively average, making the position precision and rotation accuracy reach an extremely high level.
4. Less parts, convenient installation
The three basic pieces achieve a higher deceleration ratio, and they are all on a single axis, so the kit is simple to install and easy to shape.
5. Small in size and light in weight
Compared with the previous gear device, the quantity is 1/3, the fat is 1/2, but can buy the same torque potential and reduction ratio, achieving small lightweight.
6 High torque capacity
Flexible wheel material USES specialized steel with excessive fatigue strength.Not the same as ordinary transmission product, the quantity of teeth meshing makes up about on the subject of 30% of the total quantity of teeth. Moreover, it is in get in touch with with the surface, to ensure that the pressure borne by each equipment is reduced and great torque potential can be obtained.
7 High efficiency
The sliding of gear meshing parts is quite small, which reduces the power loss caused by friction. Therefore, high reduction ratio may be accomplished while maintaining high productivity, and miniaturization of traveling motor can be realized.
8. Low noise
The apparatus meshing cycle swiftness is low, the transmission activity force balance, which means procedure is quiet, and the vibration is quite small.
◆Large speed ratio and large efficiency single-stage transmission can perform a deceleration ratio of just one 1:87, and the efficiency is more than 90%. If multi-stage transmission can be used, the deceleration ratio will be larger.
◆Because planetary transmission basic principle is adopted, the insight shaft and end result shaft are on the same axis line, to ensure that the machine version can get the tiniest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is larger, and the mechanism of balancing machine parts causes the vibration and voice limited to a minimum.
◆Reliable use and prolonged service life because the main parts are made of large carbon chromium steel, excessive strength is going to be obtained by quenching (HRC58-62), and rolling friction is used in some transmission contacts, so the service life is very long.
Cycloid reducer is certainly a cycloid needle teeth meshing planetary transmission principle drive models, is an ideal transmission has many advantages, versatile, and will be both negative and positive operation.
•Big ratio, and substantial efficiency Smooth operation,
• low noise The utilization of reliable,
• long life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and connection with rolling friction, basically very little wear, durable.
• Compact structure,
• tiny size Because the use of a planetary transmitting, the type shaft and the productivity shaft on the same axis, making the model to get the smallest possible size.
• Reasonable design, easy protection, and breakdown easily install,
• minimal number of parts and simple lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt integral double wall planet pinion carrier, increase the output strength and precision.
(2).Hoop clamp coupling have five connection ways well suited for different application environments.
(3).Size in this article PL/PF120(incorporating)precision and high power integral inner gear housing, processed in one station,which remove the cumulative error and assembling error of split type.Get rid of casting process;adopt popular of forging process, that will reduce the blank material defects.
(4).The meshing equipment adopt shaving method after carburizing and quenching,which much easier to make gear surface smooth and high precision,reduce the temperature rising caused by gear surface area gluing and friction.
This series worm-gear reducer was engineered after RV worm microreducer, which have a complete norm, wide speed for selection, and several mounting positions. Its effectiveness and mounting dime nsions conform the same varieties of foreign.
The mixture of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, beautiful shape, low noise, radiate heat successfully and compact structure.
Good sealing and adaptability.Its combination with T equipment reducer and MB/MBN variator may meet all varieties of speed requirement.