Turnkey Fully Computerized Glass Bottle Glowing H2o Filling Production Line/three-in-one Fruit Juice Soda Gentle Carbonated Drink Beverage Bottling Plant Device Price
CZPT details
This series of equipment is utilized in the creation of gas-containing drinks, this sort of as Coca-Cola, Sprite, Fanta etc. This machine is washing, filling and capping three-in-one,This equipment is suitable for all sorts of bottle kinds. It adopts suspension air conveyor. When adjust the bottle,It only requirements to adjust the conveying width, which is more effective and labor-conserving. This device adopts isobaric filling variety, which is faster and more stable. The equipment adopts innovative PLC programming manage program, and the electrical parts adopt internationally renowned brands. The design of the whole equipment is scientific and realistic, with high output and minimal failure fee.
| Project name | Full answer of carbonated consume manufacturing line, like: – H2o treatment method method – Carbonated drink processing line – Carbonated drink filling system – Bottled consume packing method – PET bottle blow molding system – CZPT system – CZPT parts – Set up resources |
| Drinking water source | Clean water (properly h2o, river water, snow h2o etc.) |
| Machine structure | Freely design |
| Creation capacity | one thousand-24000BPH |
| Bottle sort | 330ml-2000ml |
| Bottle condition | Freely made |
| Cap sort | CZPT screw cap |
| Filling liquid | Water, juice, non-carbonated drink and many others |
| Filling pressure | Counter strain strain |
| Filling temperature | Lower temperature |
| Labeling method | Sleeve labeling device |
| Heating manner | Steam heat and shrinking |
| Packing sort | Shrink wrapping |
| Shrinking fashion | CZPT heating |
| Shrinking format | CZPTize |
| Voltage | CZPTize |
| CO2 | Well prepared by customer in regional |
Doing work principle
When bottles are despatched to the machine by conveyor continually, they to start with are deliveried to the receiving wheel
by air-slide conveyor and then to washing component.
The bottle clamps keep the bottles and trun over 180°C to clean, then return again to their unique position soon after
enough washing and drying. The bottles are despatched to the center thumb wheel 1 and to the filling component to be stuffed,
then moved by center thumb wheel 2 and achieve to capping element to be capped, at the exact same time, cap trimmer
sends caps to the best of the bottles and capper screws caps.
Bottles are sent to the conveyor chain by the out stirring wheel to up coming operating place.
Characteristics
1) Monoblock framework, the bottle goes by means of rinsing, filling and capping with little abrasion, and the transferring is steady, bottle modifying is easier.
two) Specifically developed stainless steel bottle clamp dose not get in touch with the thread components of the bottle neck, avoiding the second contamination.
three) Large speed and massive flow filling valve assures the large filling velocity and specific fluid level.
four) Parts contact with the liquid are all of excellent stainless metal or foods amount plastic.The electric powered technique is of worldwide model and achieves the national foodstuff sanitary standard.
5) The bottle-out starwheel is of screwdown shape.When bottle dimension is altered, there is no require to modify the transferring chain’s peak.
CZPT Specs
| Total solution of carbonated consume creation line 2000BPH – 24000BPH | PH≥4.six Carbonated drink |
|||
| Mineral | Shape | Filling volume | Filling degree (mm) | Neck kind |
| PET bottle | Spherical or sq. bottle | a hundred-2000ml | Distance from bottle neck | Basing on the real sample |
| Bottle type | Diameter ≤ 105mm height ≤ 335mm | |||
| Changeovers will be needed if getting distinct bottle Regarding the bottle in sq. condition, the bottle separating technique will be needed |
||||
| Labeling manner | Packing technique | Palletizing technique | ||
| Bundle | Format | |||
| Very hot glue OPP PVC shrink label Entire label / 50 percent label Manual variety / Car type |
Guide Movie shrinker Wrap around Packer Robert packing Device |
1*two two*3 three*4 four*six 3*5 |
Manual Lower place gantry Palletizer Robert Palletizer Higher place gantry Palletizer One arm palletizer Handbook palletizer |
|
| Working environment | Temperature: 10-40 levels Celsius Humidity: No dew | |||
| Electricity source | 380V 3phase 50HZ / CZPTize | |||
| Design | DCGF14-12-five | DCGF18-18-six | DCGF24-24-eight | DCGF32-32-10 | DCGF40-forty-twelve |
| Ability (500ml/bottle/h) | a thousand-3000 | 3000-6000 | 6000-8000 | 8000-ten thousand | ten thousand-15000 |
| Filling precision | ≤+5mm(liquid stage) | ||||
| Filling pressure(Mpa) | ≤0.four | ||||
| Filling temperature(ºC) | -five | ||||
| Overall electricity | 4.five | five | 6 | eight | nine.five |
| Excess weight(kg) | 2400 | 3000 | 4000 | 5800 | 7000 |
| General proportions(mm) | 2200*1650*2200 | 2550*1750*2200 | 2880*2000*2200 | 3780*2200*2200 | 4050*2450*2200 |
CZPT configurations
| Merchandise | Areas Name | Manufacturer | Manufacturer | |
| 1 | PLC | SIEMENS | Germany | |
| two | Inverter | |||
| three | Touch Monitor | |||
| 4 | Swap | |||
| 5 | Contactor | |||
| 6 | Relayer | |||
| seven | Solenoid Valve | AIRTAC | ZheJiang | |
| 8 | Push motor | FEITUO | Swiss | |
| nine | Reducer | CNP | China | |
| ten | Drinking water Pump | SKF | China | |
| 11 | Major CZPT | AUTONICS | Sweden | |
| 12 | Sensor | AIRTAC | Korea | |
| 13 | Air component | ABB | ZheJiang |
In depth pictures
Washing component
Carbonated beverages filling equipment is rotary washing machine, which mostly use for beverage this sort of as carbonate
d consume, new bottle enter the tools by star wheel, by means of clip and overturn system make bottle down,
right after washing, it overturn bottle up automatically, then express to the filling component by star metal, the principal content a
nd washing clip is stainless steel.
Filling element
The filling element is manly composed of a filling valve and filling transmission parts. The washed bottle reachesthe
filling position through the bottle shifting wheel. In the mean time, the bottle clamping plate of the filling machine will
clamp the bottle and transfer up to seal the bottle, filling valve will open, send the liquid into the bottle. When the
liquid amount of the bottle reaches the trachea of the filling valve, the filling will stop.
Capping part
The capping component is made up of screw heads, capping transmission element, a sorting portion and an beneath cover tube pa
rts. The bottle which has completed filling will enter the capping position via the driving wheel.
Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.
Comprehensive Creation Line
one, Drinking water therapy system: RO purified equipment, UF purified products, Sand filter, Carbon filter, Water softner, H2o storage tanks.
2, Beverage processing method: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing equipment, Homogenizer, Beverage drink pumps, CIP cleansing system
three, CO2 mixer
Carbonated beverage mixing equipment framework sensible, the blend precision is large, COtwo mixes completely, has two occasions of cooling, two carbonation merits. Largely is suited for kinds of carbonic acid drink’s blend processing, also may possibly use in the paste drink, the fermentation drink and so on other soft drinks’ combine processing.
4, Pasteurizer: Bottle inverse device, Bottled juice sterilizing tunnel
five, Final packing method: Shrink wrapping device
six, PET bottle blowing program: Automatic PET bottle blowing device, Preform unscrambler and elevator, Auxiliary machines
Our Support
The sample support
one. we can send you the video clip of the working device.
2. you are always welcome to occur to pay a visit to our manufacturing unit, and you could see the operation of the equipment here . We will make the arrangement to decide you up when you appear .
three. If we get the authorization of the client who has brought the equipment from us ,we can notify you their make contact with info, you can go to check out their manufacturing facility.
CZPTized provider
1. we can design the equipment according your specifications(substance ,electrical power,filling variety,the types of the bottles, and so on).
2. at the exact same time we will give you our professional recommendation.
Right after-revenue service
1. we will provide the bill of load on time to make confident you can get the equipment swiftly.
two. when you complete the Planning problems ,our engineer will go to your manufacturing facility for the installation, testing and also training.
three. we provide one calendar year warranty with spare elements free of charge.
